The production process is fully vertically integrated and consists of several manufacturing operations which cover the full spectrum of textiles and clothing production, i.e. yarn spinning, fabric knitting, fabric dyeing, cutting, assembly and finishing of garments.Controlling each of the manufacturing processes has enabled Vic Bay to control its destiny in critical areas such as product quality and product availability.
We source our cotton from various countries in the Southern African Development Community (SADC)
Our spinning mill where cotton yarn of various tex counts are spun. This spinning plant operates 24 hours a day, seven days a week. Our 100% cotton yarn goes through stringent tests to ensure the highest quality open-end yarn.
Select T-shirts are knitted in body size tubular form allowing for seamless-side garments. We also produce wide width fabric for our products as well as custom orders. The spun yarn is fed into knitting machines which knit the yarn into fabric. Tubular fabric allows the main body of the garment to be made without cutting, stitching or joining.
We source our cotton from various countries in the Southern African Development Community (SADC)
Our state-of-the-art Bierrebi automatic cutting machines are used to ensure fast and accurate cutting of garments. The highly advanced automated template cutting ensures maximum precision, productivity and cost efficiency together with minimum fabric wastage.
At our garment assembly factories, the cut panels are sewn together into a wide range of t-shirts, polo’s and sweatshirt styles by teams of qualified machinists with a high emphasis on quality control. At our assembly operations in Lesotho, garments are assembled to international standards.